I put a lid on it

Written by karen on October 17th, 2009

The battery house is progressing nicely. Yesterday, while I had some other work to do, Brad put up hangars for the i-joists. Then this morning, we cut and put in the i-joists. Then while Brad cut OSB for the decking for the roof, I nailed it all on. I didn’t count the nails, but it was a lot. A 9′ x 12′ space with i-joists every 16″ and nails every 6″ on every i-joist and every edge. Very satisfying work. Brad also got the back wall covered with decking which added quite a bit of stability to the whole structure. I do think that framing is one of my favorite parts of construction.

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battery-101709-b

Now, for an update on some of the everyday details of our life here and some of the things we worried about initially and how they’ve worked out. (Feel free to stop reading now.) The 50 mile distance to a grocery has been no issue at all. We go shopping  every couple weeks, though we sometimes go into town more often in need of construction supplies. I cook every day, and we eat better than we ever did in California.

We just ate our first salad with produce entirely grown ourselves. The compost…well…it’s about the same.

The guesthouse we are staying in continues to be a godsend in terms of easing the whole building process, though I am anxious to move into our own house. This will most likely not happen by the end of the year, but I am hoping for early next year. I keep thinking of ways we could move sooner, but always forget about that pesky occupancy certificate.

We have both lost weight and are in better physical shape than we’ve been in a long time. (Amazing for me, since I’m eating more than I’ve ever eaten. I’m worried that when we stop building, I’ll gain a ton of weight.) We are still running every week, but the yoga has fallen by the wayside for now. We’ll resume it again at some point. Brad found a new doctor that he really likes, and his  blood sugar, etc. is better than it’s ever been.  I have started taking the full recommended dose of Gucosamine/Chondroitin/MSM, and my hands are better.

Our Internet here is great (more reliable than the phones and/or power sometimes), and we don’t miss cell phone service. We have started using Google Voice which works well. We don’t miss much from “civilization” except for the occasional sushi (which we have in Tucson) and once or twice, a movie (Julie & Julia…, Star Trek, which we’ll catch on pay per view).

I love my new camera. (In case you don’t get enough of the photos here, you can always check out our Flickr page.)

My planned decrease in regular “work” work has gone well. I’ve been able to spend a good amount of time working on the house, while still maintaining enough business to pay the phone bill. :) I am doing projects with three local school districts now as well. I’ve managed to reduce my travel significantly. I have a couple projects that are ramping up now (one that involves no travel and one that could be a lot of travel but only for a few months) and am a little worried that will cut into construction, but we’ll see.

We love spending 24/7 together (but that’s not really a change). And I especially love working outside in the sun almost every day. Very good for the mental health.

All in all, we are loving it here. Come visit!

 

This week’s news

Written by karen on October 13th, 2009

So, this week, we’ve been up to a few new things. We’ve framed in the wall between the office and the guest room to accommodate the new fireplace. This morning, we lifted the (very heavy) fireplace into place, and it looks great. (Ultimately, this will be bricked in on one side and probably tiled on the other.)

fireplace

We’ve also started framing the battery house, which is just behind the storage container. The walls are wood framed. We did the back wall first, and since it will be up against the container, we had to finish it before we stood it up. The other three walls will be stucco’d like the house, but we just covered the back wall with corrugated metal.

battery_house-backwall

The slab for the main house and the new stoops are done. And the lettuces we’re growing in the greenhouse are looking good. We’ve had some problems with leaf-eating worms (those big green ones) but not too bad.

lettuce

Brad saw the bobkittens this week (we hadn’t seen them for a couple weeks) and says they have grown quite a bit. We also saw two large buck deer in the area near the oaks.

The weather has definitely cooled off quite a bit (and we’ve had good, hard rain twice…so much for it never raining in October here). It’s been as cold as the 50s in the mornings, generally warming up to the 80s during the day. It’s much more pleasant to work in these temperatures. I’m even starting to remember how cold it was last winter.

 

Catch-up day

Written by karen on October 3rd, 2009

It is a rare day of steady, hard rain here. It’s supposed to rain all weekend…very rare for Oct., we hear (except for in 1983, when Tucson got 7 inches of rain in a couple hours and it took out the freeway). While the weather quashed our plans to spend the day in Bisbee, it has given me a chance to catch up on some work and to do some writing and video editing.

It has been a busy week here. In addition to having Brad’s mom visiting, we are taking care of 6 horses, 2 burros, 2 cows, and 4 dogs for our neighbors. Whew!

Oh yeah, and the main house slab was poured on Friday.

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Pouring the slab
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This is the color.

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They dump it in the mixer, bag and all.

And here are the final results (well, not exactly final, but for today:):

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We have door knobs!

Written by karen on September 29th, 2009

Well, actually levers.

doorlevers

And our lettuce is looking great, though I am prepared for a swarm of locusts or some other creature to eat it at any point. We’ll see.

lettuce

We finished putting insulation in Tumbleweed’s ceiling this weekend. Scratch insulation installer off the list of possible occupations to consider after the building is done. It’s very hot, itchy work, and my shoulders are sore from holding the staple gun over my head.

The color on the battery house slab turned out very nice, so we’re going ahead with that for the main house. (I am writing this in the car on the way to Tucson to get the pigment and our fireplace.) The color is attractive on its own but also light enough that we can stain on top of it to get a different effect in some rooms. I like the texture look of the stain and am thinking about doing the bedroom of the main house with something bolder like terracotta.

We went to an event in Rodeo this weekend called Heritage Days. It was a series of lectures on various topics including native plant and animal species, local history, etc. We met a guy who sells local seedlings, grasses, etc. I am interested in this for our patio area, which I am thinking about more and more lately. (This was going to be put off until after we finished the main house, but I am considering beginning on it sooner.)

While I was on the east coast last week, the weather seems to have suddenly shifted to fall. The unusually short-lived monsoons appear to be over. The nights and morning have been quite cool, though the afternoons are still in the 90s. One night this week, we took advantage and had an evening campfire.

We are having our first real overnight, multi-day visitor this week. Brad’s mom is coming. We are excited and so is she.

Finally, I got a new camera! (Thanks, Brad.) It is a Canon PowerShot SD 970IS. It is 12.1 megapixels with a 5x optical zoom and many cool features I have just begun to explore. (You can shake the camera to see the next picture.) The pictures above are the first examples from it (scaled down because they are so huge :). Stay tuned for more.

 

Foundations and a battery house

Written by brad on September 24th, 2009

There were a few hiccups getting through the inspections for the foundations, however; things got worked out and we made our first pour today. We poured all the foundations for the main house and we did everything for the battery house. I took quite a lot of pictures… unfortunately, I was completely out of sync with my camera and 80 percent of the pictures were of my feet. What little there are you can see below. I also made a video of cement drying-sounds exciting! It was a dry run for when we pour the main house.

If you wonder about the Styrofoam around the perimeter, it’s there to turn the floor into thermal mass. It does get cold here and the Styrofoam separates the floor from the cold ground. Our windows are designed to warm the floors and the adobe walls in the winter and radiate the heat back in the night.

Just starting out

Just starting out

The cement truck

The cement truck

Scoot and company

Scott and company

Foundations poured, waiting for the slab

Foundations poured, waiting for the slab

Starting the battery house

Starting the battery house

Finished

Finished

That big loop of rebar is to chain down our generator. The pipes are for water and electricity to the houses.

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Very productive

Written by karen on September 20th, 2009

We had possibly the most productive trip to town we’ve ever had on Saturday.

We left at about 7am to go to Tucson. The main purpose of the trip was to pick up the Johns Manville formaldehyde-free insulation that we’d finally found. That went super smoothly. After spending literally months trying to find anyone anywhere who would sell us this, it was great to finally get it in our hands. (For anyone in Arizona looking for this, try Banker Insulation. They were great. Not only did they have what we wanted at a good price, but they made special arrangements to help us get it on a Saturday, when they’re not usually open.)

While in town, we did the regular runs to the haircut place, the pharmacy, the bank, Fed Ex, and Trader Joe’s. Besides that, we also:

  • Bought a used chipper from Craigs List for $40. (Yay. This should really help my composting.)
  • Went to two gas fireplace stores and looked at several models. We had decided we may want to put a two-sided one in the wall between the office and guest room. We found one I really like that is being discontinued and was on clearance. We didn’t buy it but I may do so next week.
  • Went to Camping World to look at RV stoves, which we think we might put in Tumbleweed’s kitchenette. They looked great and seem very economical.
  • Went to numerous Home Depot’s and Lowe’s to look at door hardware, toilets, and lighting and to pick up some tools and lumber.

Then we finished the day by having a delicious sushi dinner downtown. By the time we got home (after stopping at the grocery in Wilcox), it was near 11. Long day, but great to get so much done.

 

Love the room layout!

Written by karen on September 18th, 2009

Putting up the interior walls in Tumbleweed has been great. Not only do I really like the work, but the rooms are looking great! I was worried that as we put up walls, the rooms would look small.  (You know, like how when you see an empty house, everything looks spacious, but then you put furniture in and it suddenly seems claustrophobic.) These rooms really look fantastic. It’s fun to think about where things like cabinets and furniture will go. And it actually seems like it might happen in a foreseeable timeframe now.

Here’s how it’s looking.

 

Walls are going up

Written by karen on September 17th, 2009

Interior walls, that is. We finished the rough plumbing under the new slab (lots of hard digging…I’m reconsidering ditch digging as my backup career) and passed the inspection last week, so we’re putting up interior walls in Tumbleweed now. Here’s the first one we did:

interior_wall

The fire blocking here is to prevent the walls from taking on a chimney effect in case of fire. The header is to carry the weight over the door. (I made it…my first one.) The concrete anchors are giant bolts that fasten the wall to the concrete floor. All in all, the walls are going up pretty fast.

That 26′ wall that Brad mentioned before was interesting. It was quite large and heavy, and I wasn’t entirely sure we would be able to get it up with just the two of us. While I wouldn’t say it was easy, it went much more smoothly than I expected. No real problem…until we found that it seemed just a tad too tall (which it wasn’t when we put it up before we had all the studs in….between an uneven floor and warped wood, it’s all a bit touch and go.)

I never knew it was “standard procedure” (according to Brad) to use a hydraulic car jack and a sledge hammer to get a wall into place. It took a lot of pounding, lifting, sweating and cajoling, but we got it in there. All I can say is that this wall isn’t going anywhere now.

Other news…Brad said today that my carpentry skills are improving and that my hammering has gotten “markedly more skillful.” … We’ve started a late summer planting of lettuces and green onions in the greenhouse, which is going well so far. … I found some beautiful wood interior doors. We got a price, and they were $1,400 each. Um, maybe not.

And on a bit of a sad note, my trusty camera (the one that has taken most of the pictures for this blog and our food collection) seems to have died. We are looking for a good replacement, and Brad has given me one of him many to use in the meantime.

 

Status update

Written by brad on September 15th, 2009

I hated status reports when I worked at Toshiba and Canon, but this seems like fun.

Progress has been made on the slab for the main house. (I wish we’d give it a name. Perhaps a contest?) Scott (the guy doing our concrete work) put up the forms and dug the footings. Then he walked me through the rough plumbing. We didn’t pass the first inspection because I (Scott too) was unaware that the sewer needed a pressure test. You have to clamp all the pipes but one closed. The one gets a pipe ten feet tall attached to it and you fill to the top with water. We passed once this was done. There was lots of digging and burying involved in this.

Scott has started adding the rebar, wire mesh, Styrofoam and other miscellaneous items into the mix in preparation for the last inspection before we pour. We’re thinking we’ll call for inspection on Thursday.

As for Tumbleweed, we started putting up the interior walls. Today we put up a wall 26 feet long by 8 feet tall at one end and 9 feet at the other end, made from 2×6 lumber. Whew! I wasn’t sure we could lift it, but we could. :) It was a little tall and didn’t quite fit under the I-joist. I used a floor jack to make it fit. :) Karen said that she will write about this later. (Stay tuned.)

We planted a few things in and around the green house. I planted mint and rosemary outside the green house. Neither seems to taste good to the local wildlife. The rosemary looks great and has been undisturbed. The day after I planted, I went to check on things and discovered the mint ripped out of its hole and about two feet away. There was a hole dug where the mint had been. Clearly, something (a deer I suspect) dug the hole to get at the water. I replanted the mint and added a watering hole for the locals. So far, so good. Karen and I also planted a few things in the greenhouse. I planted green onions. Karen planted lettuce. Little green spouts abound. We’re starting small.

A great thing happened today. Karen found us a supplier of formaldehyde-free fiberglass insulation. The search for this product has been crazy. Johns Manville makes it but no one seems to carry it. You can find it on the Home Depot and the Lowes web sites, but nowhere in Arizona or New Mexico has it, and no, they will not order it for you. We’ve emailed people and we’ve called people. We’ve visited web sites… Finally Karen called Johns Manville and told them that none of the places on their web site carried their product. They came up with a new name… in Tucson. I called and they have it and it’s reasonably price. We were getting ready to give up on this. It’s going in the ceiling of Tumbleweed. Mainly it’s to keep down the noise rain makes on the metal roof, however; another R-13 brings the roof insulation value to R-54. :)

One last thing… I don’t think we ever put this up, but we made a movie of the walls going up on Tumbleweed. You can see it here: The walls go up

Oh… We still need knobs.

 

It’s a wrap

Written by karen on September 8th, 2009

The house wrap is finished. Yay! Last night we had a good hard rain and not a drop in the house. Double-yay!

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This picture gives a good idea of where the main house is going. (The wood framing in the foreground is for the slab.)

This morning, Brad and I dug the ditches for the plumbing that will go under the new slab. What hard work that was. Good way to spend Labor Day weekend.